Revisiting the rainbow winged unicorn: reviewing the 4t 200
Posted: Sun Aug 16, 2015 1:38 pm
I eventually got tired of waiting for Genuine to get off their duff and bring in the 4t200 so last winter I ordered two 4t200 engines from England. The first was to go into my sidecar tug, the second into a 4t150 with a body kit this coming winter. I had all my ducks in a row about two weeks before Amerivespa and my pal talked me into waiting until after the rally so I wouldn't be breaking in an untested engine during the event. The week following the rally, on a 200 mile ride, I had a timing chain idler sprocket bearing failure on the stella destined for the body kit so the plans changed overnight. Sunday morning we pulled the 150 and dropped in the 4t200. The swap required a longer clutch cable and a 4t200 engine adapter (replaces the 150 swingarm bracket) and removal of the charcoal canister/evap system.I had read on several postings on the LMLCOGB website regarding fuel starvation issues so I ran an 1/8" hose off the old evap pipe down to above the mudguard and put a tiny filter on it so the tank could breathe easily. Simple two hour job (with help) for someone who had never done this before, and most of that time was adjusting the gear selecter and clutch.
Sooo, first impressions: despite a complete redesign of the engine, many of the 150 4t parts are compatible. The obvious maintainance parts such as oil filter, gasket, oil screen etc are interchangeable with the 150. The oil filter has been moved around to the right side for easy access, so there is no more pulling off the rear wheel to change the oil. The balance feels better on the scooter, with a little added weight low down improving the handling. The clutch biting point is rather far out on the throw of the lever, I may add an adjustable lever to bring it in. It isn't a problem for me, just took some getting used to.
The engine ran quite hot during the initial break-in period, and sucked a lot of gas. An early oil change turned up an alarming amount of metal, but other people have reported the same from the 150 4t, so I changed the filter and oil, cleaned the screen, flushed the engine with a bottle of cheap oil, then replaced it with good synthetic and crossed my fingers. A few more filings showed up in the screen at 500 miles, but nothing dramatic, so I figured all is well and took it out for some real riding to see what it's real potential was. The early torque of this engine was tantalizing, but I had taken my medicine on breaking in engines properly, and I didn't push this one until now.
I have now run a couple long runs, 300 miles and 180 miles, plus short blasts around town, and the results are in: faster than a p200 by about 5mph, lots of low rpm torque on hills, and a novel experience being able to accelerate uphill and continue to accelerate in fourth going uphill. 4t 150 fourth gear was always like using "overdrive", it lowered your rpms but took you nowhere quickly. 4th on the 200 4t takes you to 65 fast, and creeps to seventy (indicated, lets be realistic) eventually. So far, I am running this engine stock. Simple mods, such as removing the Secondary Air System (SAS) and changing air filter, jetting, and pipe, will come at the end of the summer. As a stock engine, I am getting 81 to 84 miles per gallon on long runs. this scooter really needs a larger fuel tank, but there really is no good space to do so. I'll end up adding a tour tank for sure. As the carb sits higher on the engine, nearly level with the bottom of the fuel tank, when you hit the reserve it sometimes breaks the siphon enough that after switching to reserve the reserve won't flow, so I now carry spare fuel bottles. I also re-routed the fuel line away from the SAS system as I had some early sputtering from the fuel getting too hot in the line and evaporating in the line.
The total cost of bringing the engine over averaged $1800, with shipping. The engine adapter and clutch cable with shipping added another $150. I will drop the other engine into the sidecar tug at the end of the season, as it is badly in need of the extra torque that the 200 supplies. Although Genuine holds little interest in bringing this 4t200 to the US, it really is the scooter they should have sold since it's introduction. It takes the adequate 4t150 and makes it a great ride.
Sooo, first impressions: despite a complete redesign of the engine, many of the 150 4t parts are compatible. The obvious maintainance parts such as oil filter, gasket, oil screen etc are interchangeable with the 150. The oil filter has been moved around to the right side for easy access, so there is no more pulling off the rear wheel to change the oil. The balance feels better on the scooter, with a little added weight low down improving the handling. The clutch biting point is rather far out on the throw of the lever, I may add an adjustable lever to bring it in. It isn't a problem for me, just took some getting used to.
The engine ran quite hot during the initial break-in period, and sucked a lot of gas. An early oil change turned up an alarming amount of metal, but other people have reported the same from the 150 4t, so I changed the filter and oil, cleaned the screen, flushed the engine with a bottle of cheap oil, then replaced it with good synthetic and crossed my fingers. A few more filings showed up in the screen at 500 miles, but nothing dramatic, so I figured all is well and took it out for some real riding to see what it's real potential was. The early torque of this engine was tantalizing, but I had taken my medicine on breaking in engines properly, and I didn't push this one until now.
I have now run a couple long runs, 300 miles and 180 miles, plus short blasts around town, and the results are in: faster than a p200 by about 5mph, lots of low rpm torque on hills, and a novel experience being able to accelerate uphill and continue to accelerate in fourth going uphill. 4t 150 fourth gear was always like using "overdrive", it lowered your rpms but took you nowhere quickly. 4th on the 200 4t takes you to 65 fast, and creeps to seventy (indicated, lets be realistic) eventually. So far, I am running this engine stock. Simple mods, such as removing the Secondary Air System (SAS) and changing air filter, jetting, and pipe, will come at the end of the summer. As a stock engine, I am getting 81 to 84 miles per gallon on long runs. this scooter really needs a larger fuel tank, but there really is no good space to do so. I'll end up adding a tour tank for sure. As the carb sits higher on the engine, nearly level with the bottom of the fuel tank, when you hit the reserve it sometimes breaks the siphon enough that after switching to reserve the reserve won't flow, so I now carry spare fuel bottles. I also re-routed the fuel line away from the SAS system as I had some early sputtering from the fuel getting too hot in the line and evaporating in the line.
The total cost of bringing the engine over averaged $1800, with shipping. The engine adapter and clutch cable with shipping added another $150. I will drop the other engine into the sidecar tug at the end of the season, as it is badly in need of the extra torque that the 200 supplies. Although Genuine holds little interest in bringing this 4t200 to the US, it really is the scooter they should have sold since it's introduction. It takes the adequate 4t150 and makes it a great ride.